Manufacturing Services

we offer
  • Build-to-print, contract, and custom manufacturing
  • Over 20 years manufacturing experience
  • AS9100 and ISO 9001:2008 Certified manufacturing facilities
  • Certified and Qualified assemblers
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Manufacturing Services

Secure is a cost-effective, reliable manufacturing partner that prides itself on outstanding quality and on-time delivery. We have over 25 years of experience building assemblies for all branches of the military and commercial customers. On numerous build to print programs, customers rely on our expertise in material procurement to reduce assembly costs. We are also able to reduce assembly time by leveraging lessons learned on past programs to efficiently manufacture units. Our production staff is trained to the highest industry standards and maintain the strictest delivery and quality processes. Proven program managers to lead the manufacturing process, track schedule performance, and provide regular updates to customer’s on program status.


Manufacturing For customers who turn to Secure to design their products, manufacturability is always top of mind. During the design process our engineers focus heavily on not only meeting requirements, but creating a solution that can be cost-effectively manufactured.


Secure completes final assembly at our AS9100 and ISO 9001:2008 Certified facility in Santa Ana, California.

Facility
  • Santa Ana, California
  • 37,000 square foot secure facility (AS9100 and ISO 9001:2008 Certified)
  • Offices / Engineering Lab: 7,400 square feet
  • Production: 11,840 square feet
  • Warehouse: 10,360 square feet
  • Test: 7,400 square feet
  • 8 chambers for Environmental Stress Screening (ESS)
  • Random Vibration Stations
  • HALT/HASS Testing
  • Fully Equipped Test Department
Capabilities & Services
  • Complete system level manufacturing and testing
  • Mechanical and Electronic / Electrical Assembly and Test
  • Environmental Stress Screening
  • Temperature Testing
  • Sine and Random Vibration Testing
  • Product Qualification Testing
  • Packaging, Warehousing and End-Customer Shipment
  • US and Foreign Customs Expertise
  • Prototype to High Volume Production
  • Full Turnkey or Consignment
  • Depot Repair Services
Experience
  • National Security Agency
  • Over 40,000 equipments manufactured, tested, and
    delivered to NSA since 1986
  • Blue Rated Supplier: 100% on-time delivery and quality rating.
  • Delivery rates of up to 500 units per month
  • ViaSat 2008 Supplier of the Year
  • Encryption Products
  • Producing ~ 500 turnkey encryption systems a month
  • Rugged Computing Systems
  • Rugged Tablet PCs
  • Rugged Electronic Flight Bags
  • Rugged Displays
  • Rugged Mission Planning Systems
  • RF Products
  • Communications Gear
  • Situational Awareness Equipment
  • Command and Control Systems
Strengths
  • Complete production real-time yield analysis
  • Test debugging and corrective action procedures
  • Scheduled WIP reports
  • Precise inventory management
  • Company Integrated System from Engineering Documents, MRP and Procurement
  • Work Order Release and Tracking
  • Close customer interaction
Organization

We operate as a matrix organization. Weekly management meetings are held to reviews status reports, material procurements, quality trends and delivery forecasts. These meetings are used to ensure that all our products meet quality standards and are on schedule.

  • Establishment of the program management office and project team
  • Assignment of organizational responsibility for accomplishing program tasks
  • Establishment of a program schedule plan using network techniques
  • Variance Analysis and Corrective Action
  • Internal program review meetings where functional managers report on technical and schedule performance
  • Submitting periodic customer status reports
  • Analysis of significant schedule variances to include: cause of the variance, impact to the program plan from problems identified, and corrective action taken or planned.
Quality Assurance Programs
iso logo

Secure is an AS9100 and ISO 9001:2008 Certified company. All products are built and tested according to controlled documentation.

Acceptance testing, environmental stress screening, and qualification testing are performed to customer approved procedures. One hundred percent of all hardware is subjected to ESS and an approved ATP and all our workmanship is per IPC-610D standards.

  • AS9100 Certified
  • ISO 9001:2008 Certified
  • ISO 9001:2008
  • BS EN 9001
  • ANSI/ASQC Q9001-2000
  • Calibration to ISO 10012-1
  • Complete ESD Control Program
  • Assemblers trained to J-STD-001 soldering standard
  • Operators Certified To IPC-A-610D
  • Assemblers Certified To IC/WHMA-A-620
  • Continuous Process Improvement teams
  • Supplier certification program

Unit production is done at our AS9100 and ISO9001:2008 Certified facilities in CA and TX.

production floor
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